Senior Operations Manager Job at EKF Diagnostics, Boerne, TX

T3Y2MmNGOWRGN28yS05ReVlvOGJkL0pPclE9PQ==
  • EKF Diagnostics
  • Boerne, TX

Job Description

  • This position is 100% onsite!
    • No Relocation Assistance Available.

    Summary:

    Directs operations across multiple departments involved in the manufacturing and distribution of clinical diagnostic testing products. This includes:

    • Production: Overseeing packaging, kit assembly, and device creation.
    • Manufacturing: Managing the production of reagents and kit assembly.
    • Logistics: Handling purchasing, shipping, receiving, and warehousing.

    Essential Functions, included but not limited to:

    • Responsible for the overall management and strategic oversight of the Operations division at the Boerne site.
    • Strategically plan and schedule production operations, establishing the sequence and priority of manufacturing activities to optimize output and workflow.
    • Review raw materials and MRP (Material Requirements Planning) activities to ensure the production and quality of all products align with established specifications.
    • Direct operations departments, aligning their processes with overall organizational goals. This involves overseeing equipment maintenance, assessing training needs, and developing infrastructure to economically improve performance.
    • Drive the development of staff and direct reports through strong leadership and mentorship.
    • Analyze production orders and schedules to ascertain product specifications, quantities, and deadlines, and plan department operations accordingly; Advise Head of the Americas if the schedule cannot be met.
    • Manage all activities to meet and maintain compliance with relevant national and international standards and regulations, such as the FDA, ISO, and MDSAP.
    • Review operating reports to proactively address and solve operational, manufacturing, and maintenance challenges, thereby reducing costs and avoiding delays.
    • Collaborate with Compliance and Customer Service to determine Operation requirements.
    • Conduct regular inspections of machines and equipment to maximize operational performance and utilized at their maximum capacity.
    • Ensure all machine maintenance records are meticulously reviewed and maintained in full compliance with the Quality Management System (QMS).
    • Develop and update Standard Operating Procedures (SOPs), Packing Instructions (PIs), Work Instructions, and other technical documents. Conduct regular observations to verify compliance and identify opportunities for process improvement.
    • Analyze customer order requirements and existing plans to optimize processes to consistently meet or exceed customer expectations.
    • Responsible for creating, tracking, and reporting on the department's key performance indicators (KPIs) and statistics. This includes conducting a thorough root cause analysis when performance targets are not met and implementing effective corrective actions.
    • Drive continuous improvement in production and operational processes, focusing on enhancing quality, lowering costs, and boosting overall effectiveness.
    • Identify and communicate quality concerns with urgency; issue nonconformance report (NCR), TDNs, CAPAs, etc. as needed.
    • Drive strategic supply chain planning by working with Sales, focusing on timely procurement and delivery to optimize efficiency and guarantee on-time customer orders.
    • Maintain an efficient supply chain to ensure product availability for both manufacturing and sales as determined by the ERP system and management. 
    • Partner with the Quality Control Laboratory to ensure timely completion of all required reagent testing based on company demands and priorities.
    • Implement and uphold quality management guidelines.
    • Monitor training and performance records for all assigned personnel.
    • Assist the logistics team in conducting accurate and timely monthly, semi-annual, and annual inventory counts.
    • Adhere to current Good Manufacturing Practices (cGMP); Ensure all direct reports comply.
    • Comply with Company policies, Quality Management System (QMS), and Standard Operation Procedure (SOPs), etc.

    Supervisory Responsibilities:

    • Directly manage the Manufacturing & Production Manager and Logistics Manager at the Boerne site. 
    • Fulfill manager responsibilities in accordance with the organization's policies and applicable laws; Responsibilities include interviewing, hiring, and training employees; planning, assigning, and directing work; appraising performance; rewarding and disciplining employees; addressing complaints and resolving problems.

    Travel:

    • None.

    Required Qualifications:

    • High School Diploma or its equivalent.
    • Legally authorized to work in the United States.
    • Extensive leadership experience within the medical technology industry.
    • Three (3) or more years of proven experience in direct supervision or management .
    • Direct experience with in-vitro diagnostic.
    • Proven experience in the manufacturing of medical devices.
    • Experience in change management, root cause analysis, risk assessment, and out-of-specification (OS) investigations.
    • In-depth knowledge of various standards and regulations such as ISO 9001, ISO 13485, the Quality System Regulation (21 CFR Part 820).
    • Experience in a cGMP or regulated environment.
    • Experience with Enterprise Resource Planning (ERP), Warehouse Management System (WMS), or other inventory management systems.
    • Knowledge of local, state, and federal environmental, health, and safety compliance laws and regulations.

    Preferred Qualifications:

    • Bachelor's degree required or equivalent combination of experience and education.
    • Laboratory experience in a biology, chemistry, or medical environment.
    • Knowledge of biological and/or chemical concepts.
    • Previous experience in a supply chain role or working in or with logistics.
    • Experience in purchasing within a manufacturing setting.
    • Understanding of inventory numbering and product identification processes.
    • Experience with assembly line machinery.
    • Forklift certified or able to become forklift certified.

    Basic Skills and Abilities:

    • Strong computer skills including Microsoft Word, Excel, Outlook.
    • Detail oriented with a high level of accuracy, efficiency, and accountability.
    • Proven ability to manage multiple projects and meet deadlines; work in a fast-paced environment.
    • Excellent organizational skills to meet goals and set priorities.
    • Initiative to offer new innovative ideas and improve processes.
    • Project a positive company image by interacting with fellow employees, customers, and management in a cooperative, supportive, and courteous manner; displays a professional attitude.
    • Ability to work independently and as a member of various teams and committees.
    • Versatility, flexibility, and a willingness to work within constantly changing priorities with enthusiasm.
    • Demonstrated ability to analyze and interpret information.
    • Foster a participative management style advocating a team concept.
    • Good coaching, mentoring and leadership skills; able to provide constructive feedback that develops employees and their long-term contributions to EKF Diagnostics.

    Reasoning Abilities:

    • Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form.
    • Must have strong analytical and planning skills sufficient to determine resources and time required to complete projects.
    • Ability to define problems, collect data, establish facts, and draw valid conclusions. 
    • Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables. 

    Language Skills:

    • Good written and oral communication skills; ability to read, write, speak, and understand the English language.
    • Exceptional interpersonal and leadership skills; ability to communicate effectively, internally, and externally at all levels and diverse personalities.
    • Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures, or governmental regulations. 
    • Ability to write reports, business correspondence, and procedure manuals.
    • Mathematical Skills:
    • Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals.
    • General knowledge of the metric system units (length, area, volume, capacity, mass, and weight) and U.S. equivalents

    Visual Acuity:

    • Close visual acuity to perform an activity such as preparing and analyzing data, transcribing, viewing a computer terminal, and reading.

    Physical Demands:

    • Must be able to wear and work in personnel protective equipment (PPE) as required; full coveralls required in cleanroom.
    • Physical activity performing strenuous daily activities in a production, manufacturing, and warehouse setting.
    • Frequently move about the facility to access office machinery, correspond with other departments, attend meetings/training, etc.
    • Frequently stand for prolonged periods of time.
    • Occasionally sitting for a period of time for data entry.
    • Constant repetitive motions that may include the wrists, hands and/or fingers to operate keyboard and mouse; dexterity and coordination necessary to handle files and single pieces of paper.
    • Frequently lift and carry up to 50 pounds with no assistance; occasionally carry, push, pull or otherwise move objects up to 100 pounds with assistance.
    • The ability to hear, understand, and distinguish speech.
    • Frequently communicate information and ideas so others understand. Able to exchange accurate information in these situations.
    • Occasionally reaching for items above and below desk level.
    • Occasionally required to climb or balance; squat, stoop, kneel, crouch or smell.

    Environment Conditions:

    • Well lit, heated/air-conditioned indoor office/production setting with adequate ventilation.
    • Cleanroom is a cool, window-less, confined space environment.
    • Noise level in the work environment is moderate.
    • Frequent exposure to low temperatures in controlled refrigerators and/or freezers. 
    • Frequent exposure to biohazards, fumes, and other airborne particles.
    • Occasionally exposed to high and low temperature and outdoor elements such as precipitation and wind.
    • Potential exposure to biohazards, fumes, and other airborne particles. 

Job Tags

Work at office, Local area, Relocation,

Similar Jobs